Robotic Palletising Systems Malaysia

Centricorp designs and integrates robotic palletising systems in Malaysia for manufacturers looking to automate end-of-line material handling.
Our palletising solutions can handle cartons, cases, bags, pails, containers and other packaged products using industrial robots or collaborative robots. Each system is designed according to the product, required throughput, pallet pattern, available floor space and production requirements.
We provide complete system integration from concept and mechanical design through robot programming, controls, fabrication, assembly, testing, installation and commissioning.

Robotic Palletising Applications

Our palletising systems can be designed for a wide range of products and production requirements, including:

  • Carton and case palletising
  • Pail and container palletising
  • Bag palletising
  • Tray and packaged-product palletising
  • Multi-SKU palletising
  • Multi-line palletising
  • High-speed palletising
  • Collaborative robot palletising
  • Automatic pallet handling

Depending on the application, the robot can handle single or multiple products per cycle to achieve the required production rate.

Complete Palletising System Integration

Centricorp can provide more than the robot itself. We design and integrate the complete palletising system according to the customer's production process.
A complete system can include:

  • Industrial robot or collaborative robot
  • Custom end-of-arm tooling (EOAT)
  • Vacuum or mechanical gripping systems
  • Product infeed conveyors
  • Pallet conveyors
  • Empty pallet dispenser
  • Pallet positioning system
  • Slip-sheet handling
  • Barcode and vision systems
  • Stretch wrapping machine
  • PLC and HMI control system
  • Safety fencing and access doors
  • Safety scanners and sensors
  • Production and fault monitoring
  • Integration with upstream and downstream equipment
  • This allows the palletising system to operate as part of a complete automated production or packaging line.

Industrial Robot Palletising

For high-speed, high-payload or continuous production applications, industrial robots can provide reliable palletising performance with flexible pallet patterns and multiple product handling.
Centricorp can integrate palletising robots together with custom EOAT, conveyors, pallet handling equipment, safety systems and production controls to create a complete automated palletising cell.

Collaborative Robot Palletising

Collaborative robot palletising can be considered for applications requiring flexibility, a smaller system footprint or lower production throughput.
The suitability of a cobot is evaluated based on product weight, pallet height, cycle time, reach, required payload and the overall risk assessment of the application.
Centricorp can recommend either an industrial robot or collaborative robot based on the actual production requirements rather than limiting the solution to one robot type.

Custom End-of-Arm Tooling

The robot gripper is designed according to the product and required production rate.
Depending on the application, the EOAT may use:

  • Vacuum suction cups
  • Foam vacuum grippers
  • Mechanical grippers
  • Multiple-product picking
  • Layer picking
  • Combination gripping systems
  • Automatic tool changing

Our experience in robotic gripping and vacuum technology allows the EOAT to be optimized for reliable product handling and fast cycle times.

Palletising System Design

Every palletising application is different. Before proposing a system, our engineering team reviews the key production requirements.
These normally include:

Product dimensions and weight
The size, weight and surface condition determine the robot payload and gripping method.

Production rate
The required cartons, bags, pails or products per minute determine the robot configuration and number of products handled per cycle.

Pallet dimensions
Standard and customized pallet sizes can be considered.

Pallet pattern
The required stacking arrangement, number of layers and finished pallet height are evaluated during system design.

Number of product types
The system can be designed to handle different SKUs and pallet patterns where required.

Available floor space
The robot, conveyors and safety equipment are arranged according to the available production area.

Upstream and downstream equipment
The palletising system can be integrated with existing or new conveyors, packaging machines, case packers, pallet dispensers and stretch wrappers.

Turnkey Automation Capability

Centricorp provides engineering and system integration support throughout the project, including:

  • Concept development
  • System layout
  • Mechanical design
  • Electrical and control design
  • Robot selection
  • EOAT design
  • PLC and HMI programming
  • Robot programming
  • Machine fabrication and assembly
  • Safety system integration
  • Factory acceptance testing
  • Installation and commissioning
  • Operator and maintenance training
  • After-sales technical support
  • This gives customers a single integration partner for the complete robotic palletising system.

Our Robotic Palletising Projects

Centricorp has experience designing and integrating robotic material handling and palletising systems for manufacturing and packaging applications.

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Actual project examples, system configurations and application videos will be shown here.

Request a Robotic Palletising Proposal

Planning to automate your palletising process?
Send us your product dimensions, weight, production rate, pallet size, pallet pattern and current process photos/videos. Our engineering team will review the application and recommend a suitable automation concept.

Request a Quotation | Discuss Your Application
Centricorp can then propose a suitable robotic palletising system based on your production requirements.

Contact Centricorp to discuss your palletising automation application.
WhatsApp Centricorp: +60 12-323 0637